CUSTOM RETURNABLE STEEL RACKS & PACKAGING
Tailor every structural hollow tube, internal dunnage saddle, fork pocket, and caster wheel layout to your exact automotive component geometry and automated assembly cell. Engineered and manufactured in MIDC Chakan, Pune.
From 3D Part CAD to Production Line Delivery
Our 4-step engineering and fabrication workflow eliminates fitment surprises before production ramp-up.
Part Data & CAD Review
Send your 3D step file, drawing, or sample part. We map exact center of gravity, support zones, and contact keep-outs.
Concept Design & FEA
Our Chakan engineers develop full 3D assembly models with custom dunnage and run FEA stress analysis for static stacking and dynamic transport.
Prototype & Plant Trials
We fabricate a full-scale physical sample in 10–14 days for on-site line-side docking, forklift testing, and operator ergonomic validation.
Batch Production & Delivery
Robotic welding, electrostatic powder coating, and 100% jig inspection followed by sea-freight container packing for global delivery.
Customizable Engineering Parameters
Select the materials, dunnage types, and mobility options that best suit your manufacturing environment.
Protective Dunnage
CNC-milled high-density EVA foam, cast polyurethane (PU) contour saddles, ultra-high-molecular-weight polyethylene (UHMW-PE) blocks, and sewn industrial textile pockets.
Mobility & Handling
Heavy-duty industrial casters (polyurethane, nylon, ESD conductive), 4-way forklift sleeves, AGV / AMR docking interfaces, and towable mother-daughter tugger train hitches.
Surface Finishes
Industrial electrostatic powder coating (80–120 microns, RAL matched), heavy hot-dip galvanizing (BS EN ISO 1461), and electrolytic zinc plating with passivated sealers.
Frequently Asked Questions
Everything you need to know about commissioning custom returnable racks from Techno Vision Industries.
What information should I send for a custom rack RFQ?
What is a custom returnable steel shipping rack?
Can Techno Vision Industries design an automotive rack from a part drawing or sample?
When should I use a stackable rack instead of a metal container?
How is a custom rack specification confirmed before production?
Who is this Custom Rack and Returnable Packaging Design page for?
What should I prepare before contacting Techno Vision Industries?
Where should commercial supplier enquiries go?
Can Techno Vision Industries quote before every technical value is known?
How are project-specific values confirmed?
READY TO ENGINEER YOUR CUSTOM RACK?
Upload your part CAD file or send us photos. We deliver detailed 3D concept proposals within 48 business hours.